MAX ERP | Repetitive Manufacturing

Repetitive Manufacturing
Repetitive Manufacturing provides, in a single transaction, the capability to receive a finished item and “backflush” all of the component items required to build the final assembly. This is ideal for high volume environments or those that are practicing Just-In-Time (JIT) techniques as no shop order is required, thereby eliminating time-consuming order processing and providing a paperless environment.

Features and Benefits
  • Receive finished items into inventory and issue all  components required to build the final product in a single transaction
  • Quick data entry only requires the Parent Part ID and the quantity completed to process the transaction
  • Eliminates time consuming order processing.
    Reduce Work-In-Process (WIP) tracking requirements
  • Maintains complete transaction history information for auditing and control purposes
  • Significantly reduces the costs of tracking requirements for parts or products that do not need complex control procedures
  • Requires less than half of the normal processing time of using conventional shop order
  • Quickly review repetitive transactions with the Transaction History Report or Inquiry
  • Optionally use Repetitive Manufacturing for some or all of your parts, depending on your internal requirements
  • Component issues are based on product structure relationships
  • Blows through phantom and pseudo parts while issuing components
  • Component stock can be issued from the primary (point of use) stock location or alternative (buffer stock) locations.
  • Perfect for companies who use cellular manufacturing techniques
  • User Preference allows you to remove all cost information from view (for security purposes) while processing the transaction.
  • Optional support for Lot/Serial Tracking
    Repetitive Scrap Transaction Flexible Scrap Processing
  • Record actual scrap at any level on the bill in one transaction for increased inventory accuracy
  • Does not require an order number to scrap component items
  • Adjust scrap quantities at any level on the bill.
  • Accurately record by products during the manufacturing process for recovery of expensive or hazardous materials
  • Requires entry of GL Account for accurate product costing