ERP Manufacturing Insights

The Best Manufacturing ERP Software for Your Small Business

The best manufacturing software for your small business

Finding the right ERP software for your small manufacturing business is crucial to your efficiency and growth for a number of reasons. The right ERP system can help transform supply chains by providing visibility, automation, and control like never before, and can help rapidly scale your brand and optimize current systems without a huge spend. Almost every aspect of small manufacturing business can benefit from enterprise resource planning (ERP) software, which streamline many facets of your company within a single program, including:

  • Inventory and materials management
  • Manufacturing and warehouse management
  • Centralized data collection and analytics
  • Accounting, finances, taxes, and reporting
  • Production management and scheduling
  • Sales, marketing, and operations

ERP systems can work wonders, but many small businesses tend to dread the idea of scouting and implementing new technology. With so many diverse and complex manufacturing-specific systems, which one ERP is best for your small business? In this guide, we’ll help you understand a few core considerations of choosing a new ERP software, with advice tailored specifically to small businesses across multiple manufacturing industries.

Erp software benefits infographic
ERP capabilites for Small Business

Top 5 Reasons to Upgrade to ERP Software

Before we get into the details, let’s cover a little bit about the benefits of good manufacturing software. Of course, the primary reason for switching to one of the top ERP systems is financial management. Indeed, the right system will provide you with measurable cost-saving capabilities while simultaneously helping to optimize your business processes, making them more efficient and economical than ever. But there’s much more to the story. Here are some compelling reasons to upgrade to ERP software: 

ERP Provides Real-Time Data 

Analytics are vital to any industry that wishes to adapt to the ever-changing needs of the consumer and the industry. One of the best parts about a good ERP is that it tracks data across many departments that you probably currently treat as separate entities, providing you with in-depth analytics so that you can tweak as needed to get the best possible results. This also helps you see how different functions affect one another.

ERP Enhances Customer Service

One of the things that many small businesses notice right away when starting out with an ERP is accuracy. With detailed visibility of inventory, materials, progress, scheduling, and shipping, there’s a much lower risk of error and disgruntled customers. Did you know that 90% of online consumers, according to a recent study by Business Wire, actively monitor their shipment status daily? The right ERP software can provide you with accurate, automated order tracking for a happier consumer experience, not to mention accurate inventory updates.

ERP Reduces Costs

All of these benefits work together towards one main goal — cost savings. A well-chosen ERP can save you money by reducing error, keeping customers happy, preventing inventory surplus or deficit, tracking expenses and write-offs, and reducing operational costs by automating and monitoring all of your company’s finances. Of course, a system that saves you and your employees time will also save you big bucks by allowing you to allocate labor elsewhere.

ERP Helps Grow Your Business

At the end of the day, growing companies need more of everything, including labor, warehouse space, time, and marketing. Most manufacturing software solutions work hard to optimize what you’ve already got and make space for more. For example, the right ERP could help you take advantage of your warehouse space so that you can store more goods without having to extend your facility’s footprint or invest in more storage. In short, they’re all designed for scaling businesses.

ERP Streamlines and Simplifies

Offering a real-time view of all your main processes under a single system, an ERP platform streamlines and simplifies many of your company’s operations. For many businesses, this means downsizing from various software solutions to a single one that puts all your primary functions under one umbrella. It also creates a central, company-wide hub that requires only a single software training for all departments. 

Consideration No. 1: Your Current Process

Ask yourself: How Am I Currently Managing My Business?

Did you know that over 70% of small manufacturers plan to make technological investments in 2022 to improve business processes and efficiencies? Many seeking to implement a new ERP system are doing so to replace their own homegrown systems. If you’re looking for a more advanced, tailorable solution that goes beyond QuickBooks, Excel, and other programs that you’ve grown out of, now is the time to implement ERP software. The good news is that most of these ERP products are set up to help you transition from more basic and limited solutions to full-featured ERPs, so your current system will help you decide which software is best. 

For example, when switching from QuickBooks to ERP, you’ll want to select software that’s compatible with QuickBooks, so you don’t have to spend a ton of time rebuilding databases from scratch. Note that various systems make switching from Excel to ERP a breeze. If you want to maintain any current databases or historical data, make sure that you choose an option designed to make the transition as simple as possible, specifically for Excel users.

Consideration No. 2: Your Specific Production Process

Ask yourself: What is My Manufacturing Mode?

To narrow down your selection even further, it helps to select your software by the manufacturing process. There are ERP solutions that are engineered specifically for precise manufacturing modes, such as discrete, process, and mixed-mode manufacturing, as well as a light assembly (kitting), professional services, engineering to order (ETO), make to order (MTO), repetitive (make to stock), job shop (shop floor) and industrial or wholesale distribution. 

While choosing software that is not mode-specific may work just fine, depending on your specific business and industry, it does help if you have unique tools that support your manufacturing mode. For example, if your company practices process manufacturing, your ERP should have additional management functions that help you plan, sort, and produce formula-based goods, with additional solutions to simplify process-specific requirements, such as lot-traceability and meeting federal compliance standards. Another example would be companies in the Metal Fabrication industry searching for Steel ERP related features.

Consideration No. 3: Your Industry

Ask yourself: What Are the Specific Considerations of My Industry?

In addition to manufacturing mode, ERP systems are also categorized by the industry in which they serve. Again, this can help simplify certain company-specific considerations — for many businesses, the primary considerations here are industry regulations, security needs, and safety laws — to help ensure that every industry challenge is taken into account with your software selection. For example, if your business specializes in producing parts for the aerospace industry, you’ll have to consider many things that may not affect businesses in other industries, such as compliance with ISO AS9100 standards.

While just about every industry should consider selecting software that has been developed specifically for their realm, it’s more important for some than others. Those in aerospace and defense, agriculture, automotive, chemicals, food and beverage, consumer packaged goods, energy, health and medical devices, petroleum and coal, industrial machinery, transportation, pharmaceuticals, and biotech should take special consideration in choosing industry-centric ERPs to ensure compliance and safety across all processes.

Consideration No. 4: Costs

Finally, you need to determine a budget for your ERP. This sounds simple enough, but costs can be somewhat deceptive in any major software integration. What you really should be considering is the ROI of your ERP. The up-front cost of manufacturing software implementation varies widely, from $4,000 to over $1 million, but this isn’t the cost you should be concerned with. Instead, you should think about the up-front spend minus your potential returns to determine the ROI of the transition.

One of the big things small businesses need to consider cost-wise is licensing. There are two primary types of license fees when it comes to ERPs — on-premise ERP (typically paid with a large, one-time licensing fee) or cloud-based/SaaS ERPs (typically paid for on a per-user, per-month basis). Because they’re paid per user, cloud-based ERPs are often a smarter, more cost-effective solution for companies that have fewer employees or who only need to give out licenses to a small group of workers. Both options should accommodate for scale, should your business need room to grow.

Top 6 ERP Systems for Small Manufacturers and Businesses

As you can see, selecting the right ERP is really a complex but critical business decision, and there is no one-size-fits-all approach to finding the right manufacturing software. With that said, the following ERP Systems are some of our most popular and flexible options for small businesses, and they are all worth your consideration. Note that all of these solutions can be licensed either on-premise or on the cloud, but we are showcasing them as cloud-based (SaaS) systems, as this is typically the best option for smaller businesses.

Manufacturing erp technology
Manufacturing companies will quickly see the benefits of cloud-based (SaaS) ERP
  1. NetSuite — The NetSuite ERP is the most common cloud-based ERP, utilized by over 40,000 organizations worldwide. It includes financial management, inventory, supply chain warehouse management solutions. When it’s licensed as a cloud-based software, it’s always up to date and offers affordable, subscription-based financing.
  2. E2 Shop System — Shoptech ERP is now owned by ECi Solutions, can be cloud-based, and offers flexible financing and leasing options for up to 300 users. It offers solutions for all facets of manufacturing, including shipping, data collection, estimating, scheduling, purchasing, and accounting, but it’s perhaps best-known for its Shop Floor Control. Developed by two manufacturers forty years ago, E2 is uniquely designed to help the growth and challenges of small manufacturers
  3. Cetec — This affordable ERP offers world-class manufacturing management at an amazing price tag (just $40 per user per month when licensed as a SaaS). Some highlights of the cloud-based Cetec ERP are CRM and sales management, manufacturing quoting, inventory management, mobile warehousing, quality assurance and more.
  4. Sage 100 and 300 — Sage offers cloud-based enterprise management software with integrated solutions for sales, finances, customer service, manufacturing, inventory and distribution, among other features. The 100 and 300 products are both ideal and affordable for small- to medium-sized companies.
  5. Epicor Kinetic — Epicor has been in the business of serving manufacturers for over 40 years and has developed a flexible ERP system that suits a wide range of manufacturing types, including discrete, MTO, ETO, mixed-mode and more. It’s an especially good choice for companies in highly specialized industries, such as aerospace and defense, and medical devices.
  6. Global Shop Solutions — This fully integrated manufacturing software is the largest fully family-owned ERP company in the world, so it’s particularly well-suited to serving small businesses. Whether cloud-based or on-premise, it can be financed or leased with the flexibility to suit your budget.
  7. Acumatica — Acumatica is the fastest growing ERP provider for good reason. With 3 full-service products for Distribution, Professional Services and Manufacturing, almost every small business can find Acumatica a great fit for their needs to both grow and scale.

Using Top10ERP to Find the Right Software

We hope that after giving all of these considerations some thought, you’ll be nearer to making a decision on which ERP to choose. With that said, we know that this guide isn’t all-encompassing, so we offer an assortment of tools that make the selection process a breeze. We invite you to use our Best-Fit Comparison Tool to be paired with the top software based on a certain set of criteria. 

Here at Top10ERP, we’re happy to help you with your selection process and offer customized recommendations directly from our trusted advisors. It can be very helpful to speak with an experienced advisor to learn better which specific systems fit your individual business goals and processes. What’s more, we truly enjoy speaking with the many manufacturers who trust our advice, as we are always learning more about what is impacting industries during a constantly changing world of manufacturing. Please let us know what further we can provide you throughout your search.

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