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Production Management for DEACOM ERP

Formula Management Module

• Make changes to formulas that instantly impact inventory, production requirements, and planning

• Set up formulas once, then scale to any batch or package size

• Complete lab functions in your own style with infinitely configurable, user-definable calculations and user fields

• Quote total production costs quickly based on unit material, labor, burden, etc.

Labor Tracking System

• Automatically collect payroll and job costing data from the shop floor

• Monitor warehouse staff’s time, attendance and performance

• Track hours across work centers and operations

• Track rework, downtime and maintenance costs

Maintenance, Repair, and Operations (MRO)

• Schedule preventative maintenance tasks to avoid equipment failures and increase machine productivity

• Create maintenance schedules alongside the production schedule to ensure optimal efficiency

• Automatically generate requisitions and purchase orders by utilizing minimum stocking levels for maintenance parts and MRP functionality

• Create on-demand work requests for facility maintenance tasks and track all maintenance requests to completion

• Assign maintenance tasks to worker groups or individual workers for completion

• Build reports to analyze the life of machines and track the cost of maintenance across all facilities

• Track depreciation on all machine assets

• Attach ISO 9000 and OSHA documents for maintenance to all machines

Production Overview Module

• Schedule jobs directly through MRP functionality

• Create jobs for stock or those directly linked to sales orders

• Track accumulated hours on each job, show remaining hours, and estimated completion dates

• Take advantage of job scheduling tools for visual production management

• Schedule by separate production facilities, different product categories, and other user-defined criteria

• Determine bottlenecks based on loading of work centers

• Set up job routings for production

• Easily calculate actual job costs with materials, labor, machine costs, purchases, and overhead

• Directly connect production equipment to the system through integrated APIs

• View live data showing each worker’s current task

• Gain a deep level of insight into production capacities for accurate forecasting

• Visually organize and manage production routings with the Master Production Calendar

Serialization and Catch Weight

• Automate production of serialized products at each and case levels as well as catch weight goods

• Sync production data from the AutoFinisher tool to DEACOM for real-time reporting

• Palletize and generate license plate labels for all finished products

• Run production in offline mode and collected data will automatically update in DEACOM when connection is re-established

• Receive catch weight values directly from scale or machine without vendor configurations

• Set minimum/maximum thresholds directly from the main application

• Move jobs from scale to label in under one second

• Create product labels with GS1-128 barcodes and 2D barcodes as well as required information (product number, catch weight, serial number, and expiration date)

• Monitor performance of work centers and operators directly from DEACOM

• Perform tests of AutoFinisher runs without interrupting production

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